AndonLightData.com

How to follow your
Total Productive Maintenance?



We developp a unique interface with Andon Light Database


Need to centralize
machine usage?

You are a manufacturer with multiple machines, and you do not use TPM data for performance improvements.
Your team is not using Andon Light Data for
daily and weekly alerts and action plans.
Your shopfloor can be more efficient with a centralized TPM.
    Contact us    



Your needs

Need to improve your industrial performance?

TPM Data is not used?

Indicator on machine usage?





Machine Usage

Your team need to follow machine usage.

Team Reactivity

Technician need to improve reactivity in the shoopfloor.

TPM database

Simple tools exists to follow key TPM indicators.

Daily Automation

Team can have automatic daily indicator.

Your teams need more daily tools to follow TPM and machine usage.




Your goals


Performance


Improve your performance through diagnosis and define an optimal strategy.
Reduce the complexity of your supply chain.

Security


Your data is managed in security and confidentiality.
You have the option of having your data made available in a private and secure cloud, or of carrying out the diagnosis directly on your data in-house.

Process monitoring


Gives you a clear and factual view of the different levers that influence your stock.



Innovation


An innovative tool to visualise, identify and highlight your actions.

Action follow-up


Automate the review of your item master settings for optimal tracking.

Quick wins


Improve service levels by reducing variability in supplies and stocks.
Review stocks and in particular safety stocks.




Our solution


Application on smart device

We are developing a unique interface to Werma's Smart Monitor database.
An innovative data analysis tool that connects to the signal towers to use emergency and priority information on a daily basis.

Data analysis

  • Process optimisation through quick and clear visualisation of the current status.
  • Analysis and optimisation of production processes.
  • Werma.com andon lights and database

    Our tool gives you the possibility to focus on your teams and have a better reactivity of technicians.
    With our tool creates a communication template to transfer the message. It is lean to increase production and reduce downtime

    Use andon lights from Werma.com and database




    Our products


    Offer description

    Andon Light Data TM is a data tool for light columns in the workshop. We integrate Werma's tool into our solution to optimise the use of your machines. Save time and improve your productivity on the shop floor. Thanks to its reliability, our tool allows you, after detection of any malfunction to intervene quickly on the problem.
  • Signal lights allow a clear and intuitive display
  • Shorten reaction time and avoid paralysis to focus fully on your industrial performance
  • Daily monitoring indicators
  • . This tool participates in the quality control of the production line. Thus you will have a total visibility and transparency of the production process and increase your productivity. A reduction in costs follows.


    Demonstration


    An initial state of the art that is perfect for companies looking to optimize their sales forecasts.

  • Establishing the inventory summary.
  • Identification of the ABC class
  • Diagnostic


    An ideal diagnostic phase for companies looking to optimize forecasts, safety stocks, replenishment points.

  • Data analysis based on the economic qty model.
  • Classification based on financial criteria to prioritize updates.
  • Inventory optimization.
  • Avanced program


    This is the advanced phase of the solution for companies looking to optimize a multi-local supply chain in a holistic way.

  • On-site training with the appro team on procurement models.
  • Remote testing support by Part Number.


  •     Contact us    



    Key Results!

    Service level improvements

    • Productivity increase : machine usage optimization
    • Team focus : better reactivity of technical

    Key indicator on TPM

    Daily Automation of key indicator
    Automation of your TPM daily follow-up.




    Our References

    We provide daily tools that will help production and supply chain teams. We are specialized in daily and weekly routines.
    Our tools are packages for shopfloor teams and also technical and quality team.
    We use ERP data to automate follow-up files.
    First step is to establish a diagnostic on your industrial performance.
    Then establish guidelines for daily and weekly routines optimization.
    ERP Data is crunched to established first quick win actions.



    FAQ

    Supply chain optimization is influenced by many key factors and indicators.
    An effective inventory management tool provides useful analytics for making supply chain management decisions.
    Good inventory management reduces costs and improves customer service at the same time. Our innovative tool ensures that you have the right amount of inventory at the right time at the lowest cost. possible.
    It has become an essential tool in many organizations, as inventory carrying costs can be reduced by over 30%.

    What is a light column and what is it used for?

    Light columns are a visual alarm system that is intended to signal an anomaly at a workstation. The different colors allow to have a precision on the real state of the anomaly. The light column is configured in order to adapt to different alarm thresholds and therefore emergencies.

  • A green color indicates proper operation

  • As for the orange color, it signals a minor defect

  • And finally red is an emergency that indicates an alert with a need for immediate reaction


  • This tool participates in the quality control of the production line. Thus you will have full visibility and transparency of the production process and increase your productivity. A reduction in costs follows. The principle is that we find the best improvement proposals for direct and significant gains in the field. Our tool is a field management that allows production managers, maintenance managers, to identify the real waste on the ground.

    How do you use this tool in the workshop?

    By linking the data from the light columns to the shop floor action plans. In our solution we do the integration of Werma's Smart Monitor solution with data analysis.

    Replenishment helps determine the safety stock levels needed at points in the distribution chain to fulfill orders at a given fill rate.

  • The interval and duration of data collection can be easily adjusted
  • Each transmitter in the system also acts as a repeater.
  • Customize a simple solution for your application.
  • Economical wireless machine data collection system (MDC system).

  • The tools can be applied daily. Customers who try it, want to keep it. Our goal is to establish a relationship of trust and support you in your performance improvement process.